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Reflow soldering
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==Preheat zone== Preheat is the first stage of the reflow process. During this reflow phase, the entire board assembly climbs towards a target soak or dwell temperature. The main goal of the preheat phase is to get the entire assembly safely and consistently to a soak or pre-reflow temperature. Preheat is also an opportunity for volatile solvents in the solder paste to outgas. For paste solvents to be properly expelled and the assembly to safely reach pre-reflow temperatures the PCB must be heated in a consistent, linear manner. An important metric for the first phase of the reflow process is the temperature slope rate or rise vs time. This is often measured in degrees Celsius per second, Β°C/s. Many variables factor into a manufacturer's target slope rate. These include: target processing time, solder paste volatility, and component considerations. It is important to account for all these process variables, but in most cases sensitive component considerations are paramount. "Many components will crack if their temperature is changed too quickly. The maximum rate of thermal change that the most sensitive components can withstand becomes the maximum allowable slope"{{clarify|reason= what is the source of this quote|date=November 2023}}. However, if thermally sensitive components are not in use and maximizing throughput is of great concern, aggressive slope rates may be tailored to improve processing time. For this reason, many manufacturers push these slope rates up to the maximum common allowable rate of 3.0 Β°C/s. Conversely, if a solder paste containing particularly strong solvents is being used, heating the assembly too fast can easily create an out of control process. As the volatile solvents outgas they may splatter solder off the pads and onto the board. Solder-balling is the main concern of violent outgassing during the preheat phase. Once a board has been ramped up to temperature in the preheat phase it is time to enter the soak or pre-reflow phase.
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