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Weaving
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==Process and terminology== {{main|Loom|Power loom}} [[File:Security Guard Weaving - Old City - Dhaka - Bangladesh (12850517463).jpg|thumb|A [[Bangladesh Ansar]] officer weaving on duty.]] In general, weaving involves using a [[loom]] to interlace two sets of threads at [[Perpendicular|right angles]] to each other: the [[Warp (weaving)|warp]] which runs longitudinally and the [[weft]] (older ''woof'') that crosses it. ({{lang|ang|Weft}} is an [[Old English]] word meaning "that which is woven"; compare ''leave'' and ''left''.{{efn|deriving from an obsolete [[past participle]] of ''weave'' ([[Oxford English Dictionary]], see "weft" and "weave".}}) One warp thread is called an ''end'' and one weft thread is called a ''pick''. The warp threads are held taut and in [[Parallel (geometry)|parallel]] to each other, typically in a loom. There are many types of looms.{{sfn|Collier|1974|p=102}} Weaving can be summarized as a repetition of these three actions, also called the ''primary motions of the loom''. * Shedding: where the warp threads (ends) are separated by raising or lowering heald frames ([[heddle]]s) to form a clear space, referred to as the [[shed (weaving)|shed]] where the pick can pass * Picking: where the weft or pick is propelled across the loom by hand, an air-jet, a rapier or a [[shuttle (weaving)|shuttle]] * Beating-up or battening: where the weft is pushed up against the fell of the cloth by the [[Reed (weaving)|reed]]<ref name=Collier104/> The warp is divided into two overlapping groups, or lines (most often adjacent threads belonging to the opposite group) that run in two planes, one above another, so the shuttle can be passed between them in a straight motion. Then, the upper group is lowered by the loom mechanism, and the lower group is raised (shedding), allowing the shuttle to pass in the opposite direction, also in a straight motion. Repeating these actions forms a fabric mesh but without beating-up, the final distance between the adjacent wefts would be irregular and far too large. The ''secondary motions of the loom'' are the: * Let off motion: where the warp is let off the warp beam at a regulated speed to make the filling even and of the required design * Take up motion: takes up the woven fabric in a regulated manner so that the density of filling is maintained The ''tertiary motions of the loom'' are the stop motions: to stop the loom in the event of a thread break. The two main stop motions are the * Warp stop motion * Weft stop motion The principal parts of a loom are the frame, the warp-beam or weavers beam, the cloth-roll (apron bar), the heddles, and their mounting, the [[Reed (weaving)|reed]]. The warp-beam is a wooden or metal cylinder on the back of the loom on which the warp is delivered. The threads of the warp extend in parallel order from the warp-beam to the front of the loom where they are attached to the cloth-roll. Each thread or group of threads of the warp passes through an opening (eye) in a heddle. The warp threads are separated by the heddles into two or more groups, each controlled and automatically drawn up and down by the motion of the heddles. In the case of small patterns the movement of the heddles is controlled by "cams" which move up the heddles by means of a frame called a harness; in larger patterns the heddles are controlled by a dobby mechanism, where the healds are raised according to pegs inserted into a revolving drum. Where a complex design is required, the healds are raised by harness cords attached to a Jacquard machine. Every time the harness (the heddles) moves up or down, an opening ([[Shed (weaving)|shed]]) is made between the threads of warp, through which the pick is inserted. Traditionally the weft thread is inserted by a shuttle.<ref name=Collier104>{{Harvnb|Collier|1974|p=104}}.</ref>{{sfn|Dooley|1914|p=54}} On a conventional loom, continuous weft thread is carried on a [[pirn]], in a [[Shuttle (weaving)|shuttle]] that passes through the shed. A handloom weaver could propel the shuttle by throwing it from side to side with the aid of a picking stick. The "picking" on a [[power loom]] is done by rapidly hitting the shuttle from each side using an overpick or underpick mechanism controlled by cams 80–250 times a minute.<ref name=Collier104/> When a pirn is depleted, it is ejected from the shuttle and replaced with the next pirn held in a battery attached to the loom. Multiple shuttle boxes allow more than one shuttle to be used. Each can carry a different colour which allows banding across the loom. [[File:Weaving Pattern Cards.jpg|thumb|Weaving pattern cards used by Skye Weavers, [[Isle of Skye]], Scotland]] The rapier-type weaving machines do not have shuttles, they propel cut lengths of weft by means of small grippers or rapiers that pick up the filling thread and carry it halfway across the loom where another rapier picks it up and pulls it the rest of the way.{{sfn|Collier|1974|p=110}} Some carry the filling yarns across the loom at rates in excess of 2,000 metres per minute. Manufacturers such as [[Picanol]] have reduced the mechanical adjustments to a minimum, and control all the functions through a computer with a [[graphical user interface]]. Other types use compressed air to insert the pick. They are all fast, versatile and quiet.<ref name="CFF">{{cite web |url=http://www.icac.org/delegates/sc_notices/sc_meeting_506/Cotton-From-Field-to-Fabric.pdf |title=Cotton: From Field to Fabric |publisher=Cotton Counts |access-date=31 October 2011 |location=Memphis, Tennessee}}</ref> The warp is [[Sizing#Textile warp sizing|sized]] in a starch mixture for smoother running. The loom warped (loomed or dressed) by passing the sized warp threads through two or more [[heddle]]s attached to harnesses. The power weavers loom is warped by separate workers. Most looms used for industrial purposes have a machine that ties new warps threads to the waste of previously used warps threads, while still on the loom, then an operator rolls the old and new threads back on the [[warp beam]]. The harnesses are controlled by cams, dobbies or a Jacquard head. [[File:Twill weave.png|thumb|A 3/1 twill weave, as used in denim]] The raising and lowering sequence of warp threads in various sequences gives rise to many possible weave structures: * [[Plain weave]]: plain, and hopsacks, [[poplin]], [[taffeta]],<ref name=Collier114/> poult-de-soie, [[pibiones]] and [[grosgrain]] * [[Twill weave]]: these are described by weft float followed by warp float, arranged to give diagonal pattern; examples are 2/1 twill, 3/3 twill, or 1/2 twill. These are softer fabrics than plain weaves.{{sfn|Collier|1974|p=115}} * [[Satin weave]]: [[satin]]s and [[sateen]]s{{sfn|Collier|1974|p=116}} * Complex computer-generated interlacings, such as [[Jacquard loom|Jacquard]] fabric * Pile [[List of fabrics|fabrics]]: fabrics with a surface of cut threads (a ''pile''), such as [[velvet]]s and [[velveteen]]s{{sfn|Collier|1974|p=116}} *[[Selvage]] refers to the fabric's edge, which may be marked with the manufacturer's detail. It is a narrow edge of a woven fabric parallel to its length.<ref>{{Cite web |title=Fabric Glossary - Cloak & Dagger Creations |url=https://www.cloakmaker.com/fabric_glossary.html#M |access-date=2021-05-24 |website=www.cloakmaker.com}}</ref> *[[Thrum (textiles)|Thrums]] are the remainder yarns for tying on the loom. The portion that is not weavable warp. It is also called loom waste.<ref>{{Cite book |last=McClintock |first=John |url=https://books.google.com/books?id=5DUtAAAAYAAJ&q=Thrums+in+weaving+are+threads&pg=PA896 |title=Cyclopaedia of Biblical, Theological, and Ecclesiastical Literature |date=1881 |publisher=Harper |page=896 |language=en}}</ref><ref>{{Cite book |last=Wright |first=Joseph |url=https://books.google.com/books?id=c2kTAwAAQBAJ&q=Thrums+the+name+of+the+end+pieces+of+thread+in+a+weaving&pg=PA123 |title=The English dialect dictionary |date=1893 |publisher=Рипол Классик |isbn=978-5-88094-978-6 |page=123 |language=en}}</ref><ref>{{Cite book |url=https://books.google.com/books?id=WjSsAAAAIAAJ&q=thrums |title=American Literary Realism |date=2000 |publisher=University of Illinois Press |page=108 |language=en}}</ref> Both warp and weft can be visible in the final product. By spacing the warp more closely, it can completely cover the weft that binds it, giving a ''warp faced'' textile such as rep weave.<ref name=Collier114>{{Harvnb|Collier|1974|p=114}}</ref> Conversely, if the warp is spread out, the weft can slide down and completely cover the warp, giving a ''weft faced'' textile, such as a [[tapestry]] or a [[Kilim]] rug. There are a variety of loom styles for hand weaving and tapestry.<ref name=Collier114/>
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