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Cycle count
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==Process Steps Best Practices== The basic process of cycle counting is generate list, audit, review, repeat. It's important to the success of any cycle counting program to have 6S in place prior to beginning. ===Organize=== The implementation of a 6S culture is important. * Segregate scrap, expired, and, non-conforming materials from good inventory. * Store items in an orderly matter. Inventory should be properly identified and stacked evenly in the proper location. * Everything should be clean and without clutter. * Bulk items have standard pack sizes and WIP quantities are controlled. * The stored items have limited access. Responsibility of inventory transactions are defined and clearly understood. Develop specialists that are proficient in auditing inventory and finding solutions to inventory errors. * Conduct and record daily safety observations to ensure auditors are not at risk of injury. ===Generate List=== Produce a list of items to audit according to the method best suited for the company. ===Audit=== Verify quantities using trained personnel. ===Review=== * Define any problems. * Measure by increasing the regularity of counts for items that may be affected by perceived problem. * Analyze the data collected from the repeated counts. * Improve or design a process to bring inventory accuracy into acceptable tolerances. * Control or verify the performance of the improved process. ===Repeat===
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