Editing Circular saw

{{Short description|Power tool}}
{{Redirect|Buzzsaw|any other use|Buzzsaw (disambiguation)}}
{{more citations needed|date=September 2008}}
[[File:USMC-02963.jpg|thumb|right|A hand-held circular saw is the most conventional circular saw.]]
[[File:Miter saw.jpg|right|thumb|This [[miter saw]] is a circular saw mounted to swing to crosscut wood at an angle.]]
[[File:Scie circulaire stationnaire.jpg|thumb|A [[table saw]].]]
[[File:Kelly & Lewis, 1949–1953 mit Säge (2008-06-14 B. 2 Sp).jpg|thumb|upright=1.25|Tractor-driven circular saw]]
A '''circular saw''' or a '''buzz saw''', is a power-[[saw]] using a toothed or [[Abrasive saw|abrasive]] [[disk (mathematics)|disc]] or [[blade]] to cut different materials using a rotary motion spinning around an [[Arbor (tool)|arbor]]. A [[hole saw]] and [[ring saw]] also use a rotary motion but are different from a circular saw. ''Circular saws'' may also be loosely used for the blade itself. Circular saws were invented in the late 18th century and were in common use in [[sawmill]]s in the United States by the middle of the 19th century.

A circular saw is a [[tool]] for cutting many materials such as [[wood]], [[masonry]], [[plastic]], or [[metal]] and may be hand-held or mounted to a machine. In woodworking the term "circular saw" refers specifically to the hand-held type and the [[table saw]] and [[Miter saw#Power miter saw|chop saw]] are other common forms of circular saws. "Skilsaw" and "Skil saw" have become generic trademarks for conventional hand-held circular saws in the United States of America. Circular saw blades are specially designed for each particular material they are intended to cut and in cutting wood are specifically designed for making [[rip-cut]]s, cross-cuts, or a combination of both. Circular saws are commonly powered by electricity, but may be powered by a gasoline engine or a [[hydraulic motor]] which allows it to be fastened to heavy equipment, eliminating the need for a separate energy source.<ref>{{cite web |url=http://dymaxinc.com/attachments/7870/documents/7870_000.pdf |title=Power saw |access-date=2014-03-15 |archive-url=https://web.archive.org/web/20140315113407/http://www.dymaxinc.com/attachments/7870/documents/7870_000.pdf |archive-date=2014-03-15 |url-status=dead }}</ref>

==History==
There is evidence for the prehistorical use of circular saws by people of [[Indus Valley Civilization]] during the Bronze Age. The same was excavated from the archeological site of [[Lothal]], [[Gujarat]].<ref>Raj Pruthi (2004). Prehistory and Harappan Civilization. APH Publishing. p. 185. {{ISBN|978-81-7648-581-4}}.</ref><ref>Rebecca Kraft Rector (15 July 2016). The Early River Valley Civilizations. The Rosen Publishing Group, Inc. p. 45. {{ISBN|978-1-4994-6328-6}}.</ref>

The modern-day circular saw was invented around the end of the 18th century as a [[rip-saw]] to convert logs into [[lumber]] in sawmills and various claims have been made as to who invented it. Before the design was invented, logs were sawn by hand using a [[pit saw]] or using powered saws in a sawmill using an ''up-and-down'' saw with a [[reciprocating motion]]. The rotary nature of the circular saw requires more power to operate but cuts faster because the teeth are in constant motion. The sound of the circular saw is different from the sound of an up-and-down saw and earned it the nickname ''buzz-saw''.

Sawmills first used smaller diameter circular saws to resaw dimension lumber such as [[lath]] and [[wall stud]]s and for [[Lumber edger|edging]] boards. As the technology advanced large diameter saw blades began to be used for the [[head saw]]s and to cut [[Clapboard#Radially-sawn|clapboards]].

Claims to the invention of the circular saw include:
* A common claim is for a little-known sailmaker named [[Samuel Miller (saw)|Samuel Miller]] of [[Southampton]], England who obtained a patent in 1777 for a saw windmill.<ref>English Patent Specification no. 1152 (1777)</ref><ref name="auto">[https://archive.today/20120709041116/http://inventors.about.com/library/inventors/bltools.htm Inventors website]</ref> However, the specification for this only mentions the form of the saw incidentally, indicating that it was probably not his invention.{{Original research inline|date=June 2020}}
* Gervinus of Germany is often credited with inventing the circular saw in 1780.<ref>{{cite book|first=Sonya |last=Haskins |url=https://archive.org/details/homeschoolersboo0000hask/page/191 |title=The Homeschooler's Book of Lists |date=2007 |page=191|publisher=Bethany House |isbn=9780764204432 }}</ref>
* [[Walter Taylor (Southampton)|Walter Taylor]] of Southampton had the [[Block (sailing)|blockmaking]] contract for [[HMNB Portsmouth|Portsmouth Dockyard]].  In about 1762, he built a [[saw mill]] where he roughed out the blocks.  This was replaced by another mill in 1781. Descriptions of his machinery there in the 1790s show that he had circular saws. Taylor [[patent]]ed two other improvements to blockmaking but not the circular saw.<ref>Carolyn C. Cooper, "The Portsmouth System of Manufacture" ''Technology and Culture'' 25(2) (1984), 182–195</ref><ref>C. Singer ''et al.'', ''History of Technology'' IV (1958), 437</ref><ref>{{Cite journal |last=Ball |first=Norman |title=Circular Saws and the History of Technology |journal=[[Bulletin of the Association for Preservation Technology]] |volume=7 |issue=3 |date=1975 |pages=79–89 |doi=10.2307/1493506 |jstor=1493506}}</ref>  This suggests either that he did not invent it or that he published his invention without patenting it (which would mean it was no longer patentable).
* Another claim is that it originated in the Netherlands in the sixteenth or seventeenth century.<ref>Ball, 'Circular Saws' quoting M. Powis Bale, ''Woodworking Machinery. Its Rise, Progress and Construction''.</ref>
* The use of a large circular saw in a saw mill is said to have been invented in 1813 by [[Tabitha Babbitt]], a [[Shakers|Shaker]] inventor, after she noted the inefficiency of the traditional [[saw pit]]s used by the sawyers in her community and sought an improvement.<ref>{{Cite journal |last=Curtis |first=John O. |title=The Introduction of the Circular Saw in the Early 19th Century |journal=Bulletin of the Association for Preservation Technology |volume=5 |issue=2 |date=1973 |pages=162–189 |doi=10.2307/1493401 |jstor=1493401}}</ref><ref name="auto"/><ref>{{Cite web|url=http://www.highlandwoodworking.com/woodnews/archive/wood_news_vol_eleven.html|title=Wood News Online - No. 11, April 2006|website=www.highlandwoodworking.com}}</ref> This claim is now mostly discredited.<ref>{{cite book|url=https://books.google.com/books?id=3DI_xYBqKbwC&q=Circular+Saw+Inventor&pg=PA184|title=Inspired Innovations: A Celebration of Shaker Ingenuity|first=M. Stephen|last=Miller|date=20 October 2018|publisher=UPNE|isbn=9781584658504|via=Google Books}}</ref><ref>{{cite web|url=http://ronin-group.org/shop_circular_saw_history.html|title=RG - Workshop : History of the Circular Saw|website=ronin-group.org|access-date=2015-09-21|archive-date=2019-01-11|archive-url=https://web.archive.org/web/20190111222555/http://ronin-group.org/shop_circular_saw_history.html|url-status=dead}}</ref>
* The Barringer, Manners and Wallis factory in Rock Valley, [[Mansfield]], Nottinghamshire also claims to be the site of the invention.{{Citation needed|date=June 2020}}

==Process==
Typically, the material to be cut is securely clamped or held in a [[vise]], and the saw is advanced slowly across it. In variants such as the [[table saw]], the saw is fixed and the material to be cut is slowly moved into the saw blade. As each tooth in the blade strikes the material, it makes a small chip.<ref>{{cite book |last=Todd |first=Robert |author2=Allen, Dell |author3=Alting Leo  |title=Manufacturing Processes Reference Guide |page=28 |publisher=Industrial Press|year=1994}}</ref> The teeth guide the chip out of the workpiece, preventing it from binding the blade.

===Characteristics===
* Cutting is by teeth on the edge of a metal blade or by an abrasive wheel
* The cut has narrow [[kerf]] and relatively smooth surface finish
* Cuts are straight and relatively accurate
* The saw usually leaves burrs on the cut edge of metal and plastic (which should then be addressed with sand paper)
* Saw setting should be done geometrically{{clarify|date=November 2018}}

==Types of circular saws==
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In addition to hand-held circular saws (see below), different saws that use circular saw blades include:
* [[Abrasive saw]]
* [[Biscuit joiner]]
* [[Forestry mulching|Brushcutter]]
* [[Carbide saw]]s
* [[Cold saw]]
* [[Concrete saw]]
* [[Flip over saw]]s (the combination of a compound miter and table saw)
* [[Miter saw]] (chop saw, cut-off saw)
* [[Multi-tool (powertool)]]
* [[Panel saw]]
* [[Pendulum saw]] or swing saw
* [[Radial arm saw]]
* [[Sally saw]]
* [[Swingblade sawmill]]
* [[Table saw]]
* [[Track saw]] or plunge saw

==Sawmill blades==
[[Image:Sawmill Circular Saw Blade.jpg|thumb|Portable sawmill circular saw blade about {{cvt|60|cm|ft}} diameter.]]

Originally, circular saws in mills had smaller blades and were used to resaw lumber after it passed through an "up and down" (muley or sash) saw leaving both vertical and circular saw marks on different sides of the same piece. These saws made it more efficient to cut small pieces such as lath.
After 1813 or 1822 saw mills use large circular saws, up to {{convert|3|m}} in diameter. Large saws demand more power than up-and-down saws and did not become practical for sawing timbers until they were powered by steam engines. They are either left or right-handed, depending on which side of the blade the plank falls away from. [[Sawfiler#Circular saw benching|Benching]] determines which hand the saw is. Saws of this size typically have a [[shear pin]] hole, off axis, that breaks if the saw is overloaded and allows the saw to spin free. The most common version is the [[ITCO]] (insert tooth cut-off) which has replaceable teeth. Sawmill blades are also used as an alternative to a radial arm saw.

==Cordwood saws==
[[File:Allis-Chalmers Model B with a buzz saw.JPG|thumb|right|[[Allis-Chalmers B]] with a cordwood saw setup]]
Cordwood saws, also called buzz saws in some locales, use blade of a similar size to sawmills. Where a sawmill rips (cuts with the grain) a cordwood saw crosscuts (cuts across the grain). Cordwood saws can have a blade from {{convert|20|in}} to more than {{convert|36|in}} diameter depending on the power source and intended purpose. Cordwood saws are used to cut logs and slabs (sawmill waste) into [[firewood]]. The [[cubic meter]] and [[cord (unit)]] are common measurements of standing timber (by estimation) or rough logs. "Cordwood" means unsplit logs {{convert|4|ft}} long. In the nineteenth and early twentieth centuries, farmers would supply householders in town with cordwood, which would then be re-sawn and split to a length and circumference suitable for woodburning heaters and ranges. Almost all these devices were designed to accept {{convert|16|in|adj=on}} sticks, conveniently a piece of cordwood cut into three equal lengths. Once a piece of cordwood had been re-sawn to three 16-inch pieces, it could easily be split to stovewood size with an ax.

Most cordwood saws consist of a frame, blade, mandrel, cradle, and power source. The cradle is a tilting or sliding guide that holds logs during the cutting process. Certain cordwood saws are run from a belt from a farm tractor power takeoff pulley. Others, mounted on a tractor's three-point hitch, connect to the rear power takeoff shaft. Self-powered models are equipped with small gasoline engines or even large electric motors as power sources. The mandrel is a shaft and set of bearings that support and transfer power to the blade. The frame is a structure that supports the cradle and blade at a convenient working height.

Cordwood saws were once very popular in rural America. They were used to cut smaller wood into firewood in an era when hand powered saws were the only other option. Logs too large for a cordwood saw were still cut by hand. [[Chainsaw]]s <ref>Chainsaws – Chainsaw History</ref> have largely replaced cordwood saws for firewood preparation today. Still, some commercial firewood processors and others use cordwood saws to save wear and tear on their chainsaws. Most people consider cordwood saws unsafe and outdated technology.

==Hand-held circular saws for wood==
[[File:Timber Framing Circular Saw.jpg|thumb|An unusually large hand-held circular saw for cutting timbers with a roughly {{convert|16|in|abbr=on}} blade.]]
In woodworking the term circular saw is most commonly used to refer to a hand-held, [[electric]] circular saw designed for cutting wood, but may be used for cutting other materials with different blades. Circular saws can be either left or right-handed, depending on the side of the blade where the motor sits. A left-handed saw is typically easier to use if held in the right hand, and contrariwise for the right-handed saw, because the user does not need to lean across the saw to see the cutting line.

Blades for cutting wood are almost universally [[tungsten carbide]] tipped (TCT), but high-speed steel (HSS) blades are also available. The saw base can be adjusted for depth of cut and can tilt up to 45° and sometimes 50° in relation to the blade. Adjusting the depth of cut helps minimize kickback. Different diameter blades are matched to each saw and are available ranging from {{convert|14|to(-)|61|cm|in}}.

Saws can have two different types of linkages between the motor and the blade. In the type known colloquially as a ''sidewinder'', the blade is mounted directly on the [[Electric motor|motor]]'s [[driveshaft]]. In a ''worm-drive'' saw, the blade is driven by a perpendicularly mounted motor using [[worm gear]]s, which give higher torque.

The worm-drive portable circular saw was invented in 1923 by Edmond Michel. In 1924 Michel formed a partnership with Joseph Sullivan, and together they started the [[Michel Electric Handsaw Company]], with the sole purpose of manufacturing and marketing the saw invented by Michel. The company later renamed itself [[Skilsaw Inc.]] Portable circular saws are often still called Skilsaws or Skil saws. Its successor is still sold by Skil as the model 77. To get around the Skilsaw patents, [[Art Emmons]] of [[Porter-Cable]] invented the direct-drive sidewinder saw in 1928. Recently{{When |date=May 2024}} smaller [[cordless]] circular saws with [[rechargeable batteries]] have become popular.

==Cold saw for metal==
{{main|Cold saw}}
Cold saw machines are circular saws that are used in many metal cutting operations.  The saw blades used are quite large in diameter and operate at low rotational speeds, and linear feeds.  There are three common types of blades used in circular saws; solid-tooth, segmental tooth, and the carbide inserted-tooth. The circular saw is typically fed into the workpiece horizontally, and as the saw advances into the material, it severs the material by producing narrow slots.  The material is usually held in place during the cutting operation by means of a vise.  The chips produced by cutting are carried away from the material by both the teeth of the blade as well as the coolant or other cutting fluid used.

==Abrasive saws==
[[File:Circular saw diamond, diamantcirkelzaag.jpg|thumb|upright|Circular saw with a diamond blade for cutting asphalt and concrete.]]
The rotary motion of a circular saw lends itself to cutting hard materials like concrete, asphalt, metal, tile, brick, and stone with an [[abrasive saw]] such as a [[Ceramic tile cutter#Tile saws|tile saw]]. [[Diamond blade]]s and [[Grinding wheel#Cut off wheels|cut off wheels]] are commonly used in these applications.

==See also==
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* [[Band saw]]
* [[Dado set]]
* [[Hewing]]
* [[Saw pit]]
* [[Water mill]]
* [[Wood splitting]]

==References==
{{Reflist}}

==External links==
{{Commons category|Circular saws}}
* [http://www.asktooltalk.com/articles/toolhistory/divide.php History of the portable circular saw]
* [http://www.builderbill-diy-help.com/circular_saw.html Hand held power saws – Has a section on handling kickback]
* [http://www.safetyculture.com.au/procedures/Circular_Saw_Safety_Procedure.php Circular Saw Safety Procedures] {{Webarchive|url=https://web.archive.org/web/20100531005203/http://www.safetyculture.com.au/procedures/Circular_Saw_Safety_Procedure.php |date=2010-05-31 }}
* [http://wwwn.cdc.gov/niosh-sound-vibration/ NIOSH Power Tools Sound Pressure and Vibrations Database] {{Webarchive|url=https://web.archive.org/web/20160630135841/http://wwwn.cdc.gov/niosh-sound-vibration/ |date=2016-06-30 }}

{{Power tools}}
{{Woodworking}}
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[[Category:Metalworking cutting tools]]
[[Category:Saws]]
[[Category:Woodworking hand-held power tools]]
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