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Rotameter
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{{Short description|Device for measuring rate of fluid flow}} {{about|the flow-rate measuring device|the railway distance device|Rotameter (railway)}} [[File:Rotameter outline.jpg|thumb]] [[File:Techfluid-CG34-2500.jpg|thumb|TecFluid-CG34-2500 for water flow measurement]] [[File:Oxygen piping.png|thumb|Medical oxygen regulator with rotameter]] [[File:flowmeterDS3.jpg|thumb|Multi-gas flowmeter]] A '''rotameter''' is a device that measures the [[volumetric flow rate]] of fluid in a closed tube.<ref name =TWO/> It belongs to a class of meters called [[Flow measurement#Variable-area flowmeters|variable-area flowmeters]], which measure flow rate by allowing the cross-sectional area the fluid travels through to vary, causing a measurable effect.<ref name="Brodkey03">{{citation |first1=Robert S. |last1=Brodkey |first2=Harry C. |last2=Hershey |title=Transport Phenomena: A Unified Approach |publisher=Brodkey Publishing (McGraw Hill) |year=2003 |isbn=0-9726635-8-4 |pages=471β476}}</ref> ==History== The first variable area meter with rotating float was invented by Karl Kueppers (1874β1933) in [[Aachen]] in 1908. This is described in the German patent 215225. Felix Meyer founded the company "''Deutsche Rotawerke GmbH''" in [[Aachen]] recognizing the fundamental importance of this invention. They improved this invention with new shapes of the float and of the glass tube. Kueppers invented the special shape for the inside of the glass tube that realized a symmetrical flow scale. The brand name Rotameter was registered by the British company GEC Elliot automation, Rotameter Co. In many other countries the brand name Rotameter is registered by Rota Yokogawa GmbH & Co. KG in Germany which is now owned by Yokogawa Electric Corp. ==Description== A rotameter consists of a tapered tube, typically made of glass with a 'float' (a shaped weight, made either of anodized aluminum or a ceramic), inside that is pushed up by the [[Drag (physics)|drag]] force of the flow and pulled down by gravity. The drag force for a given fluid and float cross section is a [[Function (mathematics)|function]] of flow speed squared only, see [[drag equation]].<ref name= ONE>Flow R. Miller, Measurement Engineering Handbook. 1168 pag. McGraw-Hill Education; (1996), {{ISBN|0070423660}}, {{ISBN|9780070423664}} </ref> A higher [[volumetric flow rate]] through a given area increases flow speed and drag force, so the float will be pushed upwards. However, as the inside of the rotameter is cone shaped (widens), the area around the float through which the medium flows increases, the flow speed and drag force decrease until there is [[mechanical equilibrium]] with the float's weight. Floats are made in many different shapes, with spheres and ellipsoids being the most common. The float may be diagonally grooved and partially colored so that it rotates axially as the fluid passes. This shows if the float is stuck since it will only rotate if it is free. Readings are usually taken at the top of the widest part of the float; the center for an ellipsoid, or the top for a cylinder. Some manufacturers use a different standard.<ref name= ONE/> The "float" must not [[Buoyancy|float]] in the fluid: it has to have a higher density than the fluid, otherwise it will float to the top even if there is no flow. The mechanical nature of the measuring principle provides a flow measurement device that does not require any electrical power. If the tube is made of metal, the float position is transferred to an external indicator via a magnetic coupling. This capability has considerably expanded the range of applications for the variable area flowmeter, since the measurement can observed remotely from the process or used for automatic control.<ref name= ONE/> ==Advantages== * A rotameter requires no external power or fuel, it uses only the inherent properties of the fluid, along with gravity, to measure flow rate.<ref name= ONE/> * A rotameter is also a relatively simple device that can be mass manufactured out of cheap materials, allowing for its widespread use. * Since the area of the flow passage increases as the float moves up the tube, the scale is approximately linear.<ref name=Brodkey03/> *Clear glass is used which is highly resistant to thermal shock and chemical action. ==Disadvantages== * Due to its reliance on the ability of the fluid or gas to displace the float, graduations on a given rotameter will only be accurate for a given substance at a given temperature. The main property of importance is the density of the fluid; however, viscosity may also be significant. Floats are ideally designed to be insensitive to viscosity; however, this is seldom verifiable from manufacturers' specifications. Either separate rotameters for different densities and viscosities may be used, or multiple scales on the same rotameter can be used.<ref name =TWO>R.C.Baker. Flow Measurement Handbook: Industrial Designs, Operating Principles, Performance, and Applications. (2016) 790 pag. {{ISBN|110704586X}}, {{ISBN|9781107045866}}</ref> *Because operation of a rotameter depends on the force of gravity for operation, a rotameter must be oriented vertically. Significant error can result if the orientation deviates significantly from the vertical. * Due to the direct flow indication the resolution is relatively poor compared to other measurement principles. Readout [[measurement uncertainty|uncertainty]] gets worse near the bottom of the scale. [[Oscillations]] of the float and [[parallax]] may further increase the uncertainty of the measurement.<ref name =TWO/> * Since the float must be read through the flowing medium, some fluids may obscure the reading. A transducer may be required for electronically measuring the position of the float. * Rotameters are not easily adapted for reading by machine; although magnetic floats that drive a follower outside the tube are available.<ref name =TWO/> * Rotameters are not generally manufactured in sizes greater than 6 inches/150 mm, but bypass designs are sometimes used on very large pipes.<ref name=Brodkey03/> ==See also== * [[Thorpe tube flowmeter]] == References == {{Reflist}} ==External links== *[https://www.yokogawa.com/solutions/products-platforms/field-instruments/flow-meters/variable-area-flow-meter-rotameters/ Rota Yokogawa GmbH & Co. KG: Rotameter measuring devices] *[https://www.yokogawa.com/de/about/rota-yokogawa/standorthistorie/ Rota Yokogawa GmbH & Co. KG: Company history of the founder of Rotameter] *[http://www.efunda.com/designstandards/sensors/flowmeters/flowmeter_va.cfm eFunda: Introduction to Variable Area Flowmeters] *[http://www.krohne-mar.com/Measuring_Principle__Variable_Area_Flowmeter__en.732.0.html KROHNE: Measuring Principle] {{Commons category|Rotameters}} [[Category:Fluid dynamics]] [[Category:Flow meters]]
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