25-pair color code

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File:Cable-singlecore-25-pair-0a.jpg
Single-core 25-pair/50 conductor cable

The 25-pair color code, originally known as even-count color code,<ref>AT&T, Bell System Practices, Section 461-200-101 Issue 7, Connector Cables—Identification (May 1979)</ref> is a color code used to identify individual conductors in twisted-pair wiring for telecommunications.

Color codingEdit

With the development of new generations of telecommunication cables with polyethylene-insulated conductors (PIC) by Bell Laboratories for the Bell System in the 1950s, new methods were developed to mark each individual conductor in cables.<ref>F.W. Horn, Even-Count Cable, Bell Laboratories Record 37(6), 208 (June 1959)</ref> Each wire is identified by the combination of two colors, one of which is the major color, and the second the minor color. Major and minor colors are chosen from two different groups of five, resulting in 25 color combinations. The color combinations are applied to the insulation that covers each conductor. Typically, one color is a prominent background color of the insulation, and the other is a tracer, consisting of stripes, rings, or dots, applied over the background. The background color always matches the tracer color of its paired conductor, and vice versa.

The major, or primary group of colors consists of the sequence of white, red, black, yellow, and violet (mnemonics Why Run Backwards, You'll Vomit).<ref name="Abruzzino-2000">Abruzzino, James: Communications Cabling (2E), page 187. CNC Press, 2000</ref> The minor, or secondary color is chosen from the sequence blue, orange, green, brown, and slate (mnemonics Bell Operators Give Better Service<ref name="kadiak">{{#invoke:citation/CS1|citation |CitationClass=web }}</ref>).<ref name="Highhouse"/><ref name="BSPG50"/><ref>A compilation of mnemonics for Electronics Engineering (ECE) by Jemery Gentiles lists both the standard mnemonic pair and a not-safe-for-work alternate.</ref>

File:25 pair color code chart.svg
25-pair color coding using twisted pairs with solid color coding only, without tracers. This method was rarely used.
25-pair color code
Pair
no.
Major color Minor color
1 White Blue
2 Orange
3 Green
4 Brown
5 Slate
6 Red Blue
7 Orange
8 Green
9 Brown
10 Slate
11 Black Blue
12 Orange
13 Green
14 Brown
15 Slate
16 Yellow Blue
17 Orange
18 Green
19 Brown
20 Slate
21 Violet Blue
22 Orange
23 Green
24 Brown
25 Slate

The wire pairs are referenced directly by their color combination, or by the pair number. For example, pair 9 is also called the red-brown pair. In technical tabulations, the colors are often suitably abbreviated.

Violet is the standard name in the telecommunications and electronics industry, but it is sometimes referred to as purple. Similarly, slate is a particular shade of gray. The names of most of the colors were taken from the conventional colors of the rainbow or optical spectrum, and in the electronic color code, which uses the same ten colors, albeit in a different order.Template:Cn

When used for plain old telephone service (POTS), the first wire is known as the tip or A-leg (U.K.) conductor, and is usually connected to the positive side of a direct current (DC) circuit, while the second wire is known as the ring lead or B-leg (U.K.), and is connected to the negative side of the circuit. Neither of these two sides of the line has a connection to the local ground. This creates a balanced audio circuit with common-mode rejection, also known as a differential pair. The tip and ring convention is based on the [[Phone connector (audio)|Template:Frac″ (6.5 mm) TRS phone connector]]s, which were employed in telephone switchboards in the 19th and 20th centuries, where the tip contact of the connector is separated from the ring contact by a spacer of insulation. The connection furthest from the cable is known as the tip, the middle connection is the ring, and the (largest) connection closest to the wire is the sleeve.

25-pair telco cable pinoutEdit

A common application of the 25-pair color code is the cabling for the Registered Jack interface RJ21, which uses a female 50-pin miniature ribbon connector, as shown in the following table. The geometry of the pins of the receptacle (right hand image) corresponds to the pin numbers of the table. The left column of pins are the ring (R) conductors, while all tip (T) conductors are on the right.

Color
(minor/major)
(R) (T) Color
(major/minor)
The corresponding
pin order in the
female RJ21 connector
Pin No.
File:Wire blue white stripe.svg blue/white 1 26 File:Wire white blue stripe.svg white/blue File:RJ21-female-connector.jpg
File:Wire orange white stripe.svg orange/white 2 27 File:Wire white orange stripe.svg white/orange
File:Wire green white stripe.svg green/white 3 28 File:Wire white green stripe.svg white/green
File:Wire brown white stripe.svg brown/white 4 29 File:Wire white brown stripe.svg white/brown
File:Wire gray white stripe.svg slate/white 5 30 File:Wire white gray stripe.svg white/slate
File:Wire blue red stripe.svg blue/red 6 31 File:Wire red blue stripe.svg red/blue
File:Wire orange red stripe.svg orange/red 7 32 File:Wire red orange stripe.svg red/orange
File:Wire green red stripe.svg green/red 8 33 File:Wire red green stripe.svg red/green
File:Wire brown red stripe.svg brown/red 9 34 File:Wire red brown stripe.svg red/brown
File:Wire gray red stripe.svg slate/red 10 35 File:Wire red gray stripe.svg red/slate
File:Wire blue black stripe.svg blue/black 11 36 File:Wire black blue stripe.svg black/blue
File:Wire orange black stripe.svg orange/black 12 37 File:Wire black orange stripe.svg black/orange
File:Wire green black stripe.svg green/black 13 38 File:Wire black green stripe.svg black/green
File:Wire brown black stripe.svg brown/black 14 39 File:Wire black brown stripe.svg black/brown
File:Wire gray black stripe.svg slate/black 15 40 File:Wire black gray stripe.svg black/slate
File:Wire blue yellow stripe.svg blue/yellow 16 41 File:Wire yellow blue stripe.svg yellow/blue
File:Wire orange yellow stripe.svg orange/yellow 17 42 File:Wire yellow orange stripe.svg yellow/orange
File:Wire green yellow stripe.svg green/yellow 18 43 File:Wire yellow green stripe.svg yellow/green
File:Wire brown yellow stripe.svg brown/yellow 19 44 File:Wire yellow brown stripe.svg yellow/brown
File:Wire gray yellow stripe.svg slate/yellow 20 45 File:Wire yellow gray stripe.svg yellow/slate
File:Wire blue violet stripe.svg blue/violet 21 46 File:Wire violet blue stripe.svg violet/blue
File:Wire orange violet stripe.svg orange/violet 22 47 File:Wire violet orange stripe.svg violet/orange
File:Wire green violet stripe.svg green/violet 23 48 File:Wire violet green stripe.svg violet/green
File:Wire brown violet stripe.svg brown/violet 24 49 File:Wire violet brown stripe.svg violet/brown
File:Wire gray violet stripe.svg slate/violet 25 50 File:Wire violet gray stripe.svg violet/slate

Larger cablesEdit

For cables with more than 25 pairs, each group of 25 is called a binder group. The binder groups are marked with mylar ribbons using the same color coding system, starting with a white/blue ribbon, then a white/orange ribbon, and so on. The 24th binder group has a violet/brown ribbon, completing a super binder of 600 pairs.<ref name="Highhouse"/><ref name="BSPG50"/>

In cables of more than 600 pairs, each of the 600-pair super binder group bundles is wrapped with a mylar binder ribbon, or string, matching the "tip" colors of the color code, starting with white. The pattern then starts over with the first 25-pair group as white/blue, and continues indefinitely, in multiples of 600 pairs or parts thereof. For example, a 900-pair cable has the first 600 pairs in 24 groups of 25 pairs in a white binder, and the remaining 300 pairs in 12 groups of 25 pairs wrapped in a red binder.<ref name="Highhouse"/><ref name="BSPG50"/>

Some cables are "mirrored" or "clocked" with a pattern that is known throughout the telephone industry. Starting with the first binder group in the center, the technician counts the cable's groups in a spiral direction depending on the location of the central office or switch. If looking at the cable's core and the switch is in that direction, the groups are counted counter-clockwise. If the cable is the field side, the count is clockwise. There are indicators on the mylar ribbons to know where to begin for each layer and a diagram for the different cable sizes should be readily available for reference.<ref name="Highhouse"/><ref name="BSPG50"/>

Other color schemes are sometimes used for outdoor cables, particularly outside the U.S., but this color code is common for aerial and underground cables up to several thousand pairs in North America. In the UK, the British Post Office (later BT) used this color code for what is now known loosely as CW1308 specification cables, referring to the Post Office's "Cable and Wire" specification No. 1308.

Extra pairs and colorsEdit

File:Addl-Pairs.jpg
Colors of additional pairs in multi-pair cable as per Bell Standards

When working on aerial cable splicing and installation, it is common to use a telephone lineman's set or "butt set" to communicate over long distances. To facilitate this, extra pairs of wires are embedded in cables using "major" colors for both wires (instead of the major/minor color combinations used for the rest). One extra pair (red-white) may be embedded into cables that are 6 to 75 pairs; two pairs (red-white and black-white) may be encapsulated in cables of 100 to 300 pairs; and three pairs (red-white, black-white, and yellow-white) may be included in cables of 400 to 900 pairs.<ref name="BSPG50" /> These extra pairs are often referred to as "talk pairs", and are never used for subscriber service.

Other color codingsEdit

Inside quad wiringEdit

Older Bell System wiring inside customer premises used a cable type with four conductors of solid copper wire with the insulation colors red, green, yellow, and black (legacy) or a two-color code of blue, orange, and white.

File:Wire green.svg green File:Wire white blue stripe.svg white/blue Pair 1 tip
File:Wire red.svg red File:Wire blue white stripe.svg blue/white Pair 1 ring
File:Wire black.svg black File:Wire white orange stripe.svg white/orange Pair 2 tip
File:Wire yellow.svg yellow File:Wire orange white stripe.svg orange/white Pair 2 ring

Optical cableEdit

A color coding method used for fiber-optic cables, TIA-598-C, starts with the same first ten colors, adding the color rose for 11, and aqua for 12.<ref name="interfacebus">{{#invoke:citation/CS1|citation |CitationClass=web }}</ref>

See alsoEdit

ReferencesEdit

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